Here’s something many program managers and purchasers don’t realize. The quality of a stamped metal part depends on just as much on the die as it does on the press. An expertly designed tool runs reliably for years. A poorly built one creates headaches with every run.

That’s why at Jordan Manufacturing handles die-design in house. Read on to discover the stamping design considerations our team evaluates for every project and how they lead to better parts. To learn how we put these principles into practice, speak to a member of our team about our capabilities and equipment.

Process-Focused Dimensions and Tolerances

Tolerances are one of the most important stamping design considerations since how a part is dimensioned not only influences tooling costs; it communicates nonnegotiable requirements to our die builders.

Punches, Pierced, and Blanked Features

A punched edge isn’t perfectly straight. The top portion shears cleanly, while the lower portion fractures and breaks away at a slight angle. Because of that taper, dimensions for these features should reference the sheared edge. For a hole or other inside feature, our team measures at the highest point of the shear. Outside features get measured at their widest point.

If your application can’t tolerate any taper, secondary operations such as shaving can create a straighter edge. This increases overall cost, so it is best reserved for features where edge quality makes a difference in part performance.

Formed Features

Bends introduce additional variables. As a rule, reference dimensions for formed features from the inside surface and account for bend variation when locating features beyond the bend. Each bend has some angular variation, often about one degree in either direction. The farther a hole or tab is from the bend line, the greater the effect on its final position. Tolerance should account for both variables.

Multiple bends add complexity because variation from each bend can accumulate quickly. Referencing critical features to a common datum helps control this stack-up.

Take a Practical Approach

Tight tolerance remains essential for features that affect fit or function. Allow more flexibility elsewhere to maintain part performance and reduce tooling construction and maintenance costs.

Account for Burrs and Edge Conditions

All punched edges have a burr side. Indicating burr direction on your drawing allows us to orient the part so sharp edges land where they cause the least trouble. Will people handle the part by hand? Does it mate against a seal? Note it in the design. Deburring techniques, like tumbling, can always be added, but knowing your application requirements upfront helps minimize overhead.

Simplify Geometry Wherever Possible

While complex geometries are not off limits, simpler is almost always more cost-effective. Sharp internal corners concentrate stress, which accelerates tooling wear, so add small radii wherever possible.

Deep draws may require several forming stages, and narrow tabs or thin webs can tear or buckle. Could a single format component replace a welded assembly? Could two parts become one? Questions like these can unlock significant, but substantial, cost savings.

Call Jordan Manufacturing for More Stamping Design Considerations

Good part design and good die design go hand in hand. When stamping design considerations influence the tooling from day one, parts come out stronger and cost less to produce.

Have a part in mind? Give Jordan Manufacturing a call. Our tool designers review your part requirements and build the die around its exact specifications. Because our capabilities also include running and maintaining that tooling, nothing gets lost in a handoff between facilities. Start the conversation today and for a true manufacturing partnership, not just a transactional job.

A Metal Stamping Process Built Around Long-Term Partnership

In the fast-paced world of business, a strategic and efficient approach to project management is essential for success. At our company, we proudly introduce the “Jordan Process,” a unique business model that transforms the way we work with our customers. This innovative approach breaks down our workflow into three distinct phases, each playing a crucial role in delivering exceptional results and fostering lasting partnerships.

Phase One: The Hard Stuff Behind a Better Metal Stamping Process

The foundation of any successful project lies in meticulous planning and comprehensive understanding. The “Hard Stuff” phase of the Jordan Process is where we invest time and effort into proactively gathering as much information as possible about the program. This includes close collaboration with the customer, asking challenging questions, and delving deep into the intricacies of the project. The goal is to create a detailed quote and a launch plan that not only meet but exceed expectations. This phase is challenging, demanding the utmost cooperation between our team and the customer. However, it is this intensive groundwork that significantly reduces the risk of delays and quality issues, setting the stage for a smooth and successful project.

The Fun Stuff: Bringing the Metal Stamping Process to Life

After laying the groundwork in the “Hard Stuff” phase, we transition into the exhilarating “Fun Stuff.” With the purchase order in hand, we embark on the exciting journey of building and delivering the envisioned parts. This phase is the culmination of the hard work invested in the initial planning, as we witness the tangible fruits of our labor. Delivering parts on-time and to precise specifications, this stage is not just fun for us but also for our clients, who see their ideas transformed into reality. It’s a gratifying moment that reinforces the effectiveness of the Jordan Process and solidifies the trust between our team and the customer.

The Forever Stuff: Because the Metal Stamping Process Doesn’t End at Delivery

The journey doesn’t end with the delivery of parts; instead, it evolves into the “Forever Stuff” phase. This final stage focuses on providing unwavering support to our customers throughout the lifetime of the program. By working diligently to launch the product successfully, we leave a lasting impression on our clients. The support and dedication showcased during the project’s lifecycle create a circular relationship wherein clients remember our commitment and feel a sense of achievement. This, in turn, leads to continued collaboration as clients return with requests for additional work. The “Forever Stuff” phase not only highlights our dedication to long-term partnerships but also solidifies our position as a trusted ally in our clients’ success stories.

The “Jordan Process” is not just a business model; it’s a commitment to excellence, a journey from meticulous planning through the thrill of creation to the enduring support that fosters lasting relationships. This three-phase approach embodies our dedication to delivering quality results and building a foundation for sustained success in the dynamic world of business.